Breaking Stuff for Science

Most chemists will agree, a chemical spill on the floor is one of the most annoying things to have to deal with in a lab. With LBL policy, you have to adhere to the SWIMS protocol: Stop work, Warn others, Isolate the area, Monitor yourself, Stay in the area. Not to mention using the correct spill kit, dealing with all the paperwork of the spill and the opening of the spill kit, explaining to the safety people what happened and why (hopefully) it wasn't your fault, etc.

Aside from making sure your people are competent and well trained, not much is often done to prevent spills. Engineering controls such as secondary containment, fume hoods, capped reagent bottles, etc. work well when people remember and plan to use them. All too often, we see good chemists forgo extra safety steps for speed or just plain old laziness. Sometimes, people get badly hurt not because they were bad chemists or bad scientists, but because they really needed to catch the 6:40 train that day.

What we need are more safety devices that prevent the accident caused by a failure of the preventative safety measures from being very dangerous. For example, take these safety-coated reagent bottles from VWR. They have some plastic coating (PVC I think) outside of the glass to prevent spills even if the glass shatters. Sure some solvents would eat through the coating, but it would still buy you time to contain the spill, or evacuate the room if necessary.

Recently, with LBL's current safety kick, our lab ordered 40 of these babies to replace our older reagent bottles. Interestingly though, the coating is really hard to see. In fact, when we first examined the bottles there was a dispute between some lab members as to whether we received the correct shipment or not.

Here is how the bottle looked, next to a typical graduate student size scale:

Being scientists however, Mitch and I knew that we couldn't just take VWR's word that we now had safety-coated reagent bottles.  We needed to test whether it really had the safety-coating, whether the coating would actually stay intact after an impact strong enough to break the glass inside, and whether the coating would feel weird if we poked with our finger.







So, using my safety training, I put the reagent bottle into a plastic bag, and put the plastic bag inside a phototray. Note the secondary and tertiary containment.






I went and found a big wrench, donned my safety goggles, lab coat, nitrile gloves and put the soon to be destroyed bottle durability testing apparatus into a fume hood with the sash half open.  I then proceeded to smash it to pieces. It was a good day of science.

Here is the result after a good beating. The safety-coating is quite clearly visible now, along with the area where the hole would be, if the coating wasn't still covering it. The interior glass shattered as expected, but the safety-coating simply flexed a bit and recovered. Also, no sharp pieces of glass pierced the coating, so the contents of the bottle would have been contained. It took a significant amount of effort with some sharp tweezers to illustrate the intact film of the coating. We also confirmed our hypothesis that poking the film with our finger would feel weird. The bottle met our expectations in all tested categories. It also looked really cool and took a great picture.

So in our effort to make the lab safer, we tested and confirmed the usefulness of these safety-coated reagent bottles in an easily repeatable scientific experiment. Tests would have been done in triplicate, however funding was abruptly cut off when we attempted to share our findings with others in the lab.  We recommend the safety-coated bottles for use throughout the chemistry lab. All waste was disposed of in coordinance with EH&S protocol.

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